Introduction to Precision Sheet Metal Processing Technology

Precision sheet metal processing is a comprehensive processing technology for sheet metal, including cutting, stamping/laminating, folding, welding, riveting, joining, and casting, with the distinct feature of uniform thickness. Modern sheet metal manufacturing technologies include: filament power winding, laser cutting, rework, metal joining, metal wire drawing, plasma cutting, precision welding, rolling, sheet metal bending, forging, water jet cutting, precision welding, etc., characterized by light weight, high strength, good conductivity, low cost, and high production performance.


   Precision Sheet Metal Processing is a comprehensive processing technology for sheet metal, including cutting, stamping/laminating, folding, welding, riveting, splicing, and casting. Its obvious characteristic is uniform thickness. Modern sheet metal manufacturing technologies include: filament power winding, laser cutting, rework, metal connection, metal wire drawing, plasma cutting, precision welding, rolling, sheet metal bending, forging, waterjet cutting, precision welding, etc., which are lightweight, high-strength, good conductivity, low cost, and high production performance. Precision sheet metal is widely used in electronics, telecommunications, automobiles, medical equipment and other fields, such as computer chassis, mobile phones, MP3s, and metal plates, which are essential elements. Let's take a look at the processing technology of precision sheet metal.

  

 Precision Sheet Metal

  1、 Precision Sheet Metal :Laser Cutting: Under the control of a computer, the laser beam automatically calculates the size, shape, position, and material of the slit according to the design requirements, and uses the heat generated by the interaction between the laser beam and the material surface for cutting. It is characterized by high precision and high speed, and is mainly used to manufacture various sheet metal parts, as well as automobile body stamping parts, etc. It can also be used to cut plastic sheets, films, and composite materials. 2、Plasma Arc Cutting: Using arc thermal energy or the high temperature generated by gas discharge to locally melt the metal at the cutting edge of the workpiece, forming a molten pool. When the workpiece is moved away, the molten pool solidifies to form a cylindrical cavity with a certain thickness, and the molten metal is extruded from the hole, thus achieving the purpose of cutting the workpiece into the required shape. 3、Flame Cutting: A method of cutting metal materials using an oxyacetylene flame as a heat source. Oxygen and acetylene react chemically to produce a high-temperature flame, heating the surface of the workpiece to be processed; because the heated material has poor thermal conductivity, it easily absorbs a large amount of heat, and the temperature quickly drops below the ignition point, which is conducive to the shape accuracy of the workpiece. In addition, some materials that are not easily oxidized can be further oxidized without being damaged; at the same time, some low-melting-point alloy elements can be burned off, and elements such as aluminum and titanium can be recovered from iron alloys. 4、Waterjet Cutting Machine: A device that uses a high-pressure pump to deliver a high-pressure water jet to the nozzle to spray a high-speed water jet to clean the surface of the workpiece to achieve the processing purpose. It has the characteristics of high speed and high efficiency, and is suitable for cutting and processing various materials such as carbon steel, stainless steel, aluminum alloy, copper, and non-metals.

   Precision Sheet Metal Shearing Machine: (1) Purpose of precision sheet metal shearing machine: When shearing, steel plates can be cut into various shapes along the length direction according to the required size to meet the needs of different industrial production, and the cut plates can be further processed to obtain the required products. (2) According to different structural principles, shearing machines can be divided into mechanical shears and hydraulic shears. Currently, there are two types for users to choose from: mechanical drive shears and hydraulic drive shears. The former is mainly composed of a main motor working device, oil pump system, lubrication system, safety device, and electrical control cabinet. The latter is mainly composed of the machine tool body, power unit, hydraulic station, oil tank, pipeline, valve, safety control system, electrical control cabinet installation, electrical component protective cover, cooling system, and dust removal system.

 

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