Guangdong electromechanical equipment manufacturers talk about the installation method of motor assembly lines
Guangdong electromechanical equipment manufacturers talk about the installation methods of motor assembly lines: automatic assembly, semi-automatic assembly, and manual assembly. Among them, manual installation of motors is not efficient, semi-automatic installation is a combination of equipment and manual production, suitable for mechanical assembly departments.
Publish Time:
2022-08-31 16:53
Source:
Guangdong Electromechanical Equipment Manufacturers Let's talk about the installation methods of motor assembly lines

The assembly of new electric motor products is generally divided into the following categories: automatic assembly, semi-automatic assembly, and manual assembly. Among them, manual assembly of electric motors is not efficient. Semi-automatic assembly is a combination of equipment and manual assembly, suitable for mechanical assembly components to be successfully completed by equipment, while unsuitable assembly is done manually. Automatic assembly has strict requirements on the standardization level of product components, but it can complete automatic production, without manpower, and intelligent assembly. We will consider the installation method of the motor assembly line based on the production process and production line speed of the electric motor products required by the enterprise.
Guangdong Electromechanical Equipment Manufacturers: In fact, the motor assembly line is to sort the various motor components in an order that saves equipment space, and then successfully transmit them to the subsequent escapement mechanical equipment to prepare for the next step of the mechanical arm's picking. The motor assembly process requires a detection center to detect the components installed in the previous step or the work efficiency of the previous step, such as missing parts inspection, size measurement, damage inspection, function testing, and material cleaning inspection, while ensuring that defective products are automatically eliminated.
When designing the layout of the motor assembly line, the transportation route of parts should be short, the production efficiency should be high, and the operation should be simple. The docking between the assembly areas of the motor assembly line should also be considered. To meet this technical standard, designers need to fully consider many issues such as the shape and arrangement of the production line equipment. At the same time, the arrangement of the motor assembly line assembly process should also comply with the electric motor installation production process.
Guangdong Electromechanical Equipment Manufacturers Let's take a look at how flat wire motors are made?
The flat wire for vehicle regulations is very important, with high requirements for temperature resistance, the properties of the surface insulation material, and durability. The eccentricity and angle in the processing technology may affect the characteristics of the motor, so the raw materials of the flat wire motor production line are very difficult, and not everyone can do it.
Guangdong Electromechanical Equipment Manufacturers: With flat wires, you can wind them to the terminal and remove the cable jacket at the top. Because the copper core wire surface has an insulation coating, mass production requires both high efficiency and no damage to the coating, which relies on advanced equipment. Then there is the insertion of paper, placing the terminal in a mold, and then inserting it into the stator of the motor. At this time, the top end is relatively long, so equipment is used to tighten it for better fixing and stability. Because the connectors are squeezed together, equipment needs to be used to expand the connectors and adjust their positions, and then use new technologies such as lasers for welding. Welding is not simple because the terminals are not likely to be perfectly aligned and need to be processed. Moreover, the greater the number of superimposed layers of flat wire, the more welding points are needed, the longer the production time is, and the coating maintenance and connector processing need to be done well.
Guangdong Electromechanical Equipment Manufacturers The editor will not explain too much. If you need electromechanical equipment construction, or purchase or procurement of accessories, you can contact us, Guangdong Electromechanical Equipment Manufacturers.
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